Custom Cable Development
- Complex harness assemblies are created by our Engineering Prototype Team
- Computer-aided modeling is available for prototype development
- Mold cavities are fabricated from customer specified parameters
- The latest technological product designs of components and cables are intregrated into the OEM requirements
- State of the art design software:
- Solidworks
- SurfCam for machine interface
- Autocad 2000
In-House Machine Shop
- CTG International Mfg. Co.'s in-house machine shop contains a completely independent CAD system
- Molds are built in-house for the fastest possible turnaround using CNC and EDM equipment
Molding Capacity
- Machines such as the Newbury provide multicavity mold capability for numerous interface requirements.
- Shuttle Mechanisms allow for high productivity
- Morgan Molding Machines provide for large cavity requirements
Material Control,Receiving Inspection & Inventory
- CTG International Mfg. Co. receives over twenty million feet of wire and cable every year
- Raw Materials are closely inspected to ensure high levels of quality
- Inventory for individual customer requirements
Cable Preparation
- Automated equipment provides:
- - Measuring, cutting, and coiling
- - Stripping
- - Jacket removal
Termination
- Insulation Displacement Contract (IDC) termination includes:
- - D-Subminiature
- - High Density SCSI Connectors
- Small wire guage pin and lug termination
- Crimp & Poke Termination
- Soldering
Functional Testing
- Supervisors provide production reviews of product prior to final testing
- One-hundred percent functional testing is performed
- Test machines from Cirrus and others are used to ensure quality
- Inspection for termination integrity
EMI Shielding
- Metal back shell or premold and foiling provide an EMI shield design which is integral with the connector
- Various shielding concepts are available
- Gaurantee 360 degrees copper tape solder connection
Lamination
- Wire layouts fixtures are used for flat lamination
- Used to improve strain relief and the termination process
Ultrasonic Welding
- Welds various plastic components into an integral assembly
Final Testing & Inspection
- Special adapters are used to test all harness cable assemblies
- Final visual inspection
- Customer Acceptance Quality Level greater than 99 percent
- Certifications including NSAI 9002, CSA, UL and a recipient of Corporate Supplier Excellence Awards
Labeling & Shipping
- Customized printing & labeling to identify cables are available utilizing in house pad printers.
- Customer specified shipping containers can be designed
- Bar Code equipment identifies each shipping container
- Personalized delivery or freight shipments are available
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